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The MagLab is funded by the National Science Foundation and the State of Florida.

Long length, High Strength Conductors

Published April 14, 2025

Longitudinal cross-section of the microstructure in a Cu-Cr-Zr conductor.
Longitudinal cross-section of the microstructure in a Cu-Cr-Zr conductor.

Making strong, long wires without any flaws is really hard. But researchers at MagLab found a way to create nano-particle reinforced, high-strength conductor wires, all without any undesirable defects, up to 600 meters long for high field magnets by choosing the right materials, engineering the microstructure, and improving their methods.

What is the finding

Creating strong, high-quality materials in long lengths without defects is difficult, but critically important for use in pulsed magnets at the MagLab. MagLab researchers found a way to improve the process by selecting the right chemistry and improving fabrication procedures. They successfully made Copper Chromium Zirconium (Cu-Cr-Zr) conductors up to 600 meters long with no defects, maintaining their strength at both room and extremely cold temperatures.


Why is this important?

Long-length conductors developed at the lab have led to major advancements, including increasing the number of pulses available in short-pulsed magnets, winding coils for a duplex magnet that generates over 75T, completing a key coil for the 60T continuous-wave magnet, and starting production of a 100T magnet coil without layer-to-layer joints. These longer conductors lower costs, reduce weak points, and improve overall performance.


Who did the research?

R. Niu1, V. Toplosky1, W. Starch1, T. Adkins1, I. Dixon1, J.W. Levitan1, J. Lu1, D. N. Nguyen2, and K. Han1

1Florida State University; 2Los Alamos National Laboratory


Why did they need the MagLab?

The MagLab has special tools to study conductor materials at every scale, from tiny atoms to full-sized wires. It has powerful microscopes, unique cold-temperature testing machines, and custom equipment for making and inspecting strong conductors. A team of experts, including metallurgists, engineers, and materials scientists, use these tools to develop and improve advanced materials.


Details for scientists


Funding

This research was funded by the following grants: K. M. Amm (NSF DMR-2128556)


For more information, contact Tom Painter.

Tools They Used

This research was conducted in the facilities for wire drawing, winding, inspection, and microstructure examination.

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Last modified on 14 April 2025